source:Industry News release time:2020-10-22 Article author:sznbone Popular:POGO PIN
Sandblasting is the use of air pressure and various materials to clean and prepare metal surfaces for repair, painting or welding. Sandblasting can remove paint, rust and oxidation residues on the material effectively. Sandblasting can also be used to change the condition of the metal surface, such as removing scratches or casting marks.
The blasting system includes air source, blasting cabinet, dust collector and blasting medium. The basic types of sand blaster cabinets are portable tank type sandblasting cabinets and tank type sandblasting cabinets.
The tank type sandblasting cabinet is the most basic model, so it is also the cheaper one. The sand blaster cabinet can be purchased in various shapes and sizes. Front load, top load and end load designs are all suitable for different types of work. The horizontal, vertical, and vertical blasting cabinets suits the type of material being blasted.
Smaller sand blaster cabinets can be used for coffee cups or trophies. These items are quite subtle and require more control over the blasting process. Many rock collectors also use medium-sized sand blaster cabinets to blast and polish rocks.
Large sand blaster cabinets can be used for flat glass windows, shower doors or door inserts. Some cabinets are equipped with sandblasting devices,which makes the sand blaster cabinet more convenient and ideal for large-scale work. Some cabinets are equipped with a built-in vacuum system, which makes cleaning easier.
MAYFLAY is one of leading supplier of surface treatment equipment in China. It has been committed to the design and manufacture of shot blasting, shot peening, sandblasting and environmental protection equipment and provides intelligent surface treatment solutions and products to customers around the world.
Sandblasting Cabinet
Sandblasting Cabinet is a kind of machine that uses compressed air as power to form a high-speed jet beam which sprays the abrasives into the surface of the workpiece to be treated at high speed. Because of the impact and cutting action of abrasives on the workpiece surface, the workpiece surface is cleaned up to a certain extent and has different roughness, so the mechanical properties and fatigue resistance of the workpiece surface are improved, and the adhesion between the workpiece and the coating is increased, the durability of the coating is prolonged, and it is also conducive to the leveling and decoration of the coating.
Siphonic-type manual sandblasting machine, high-pressure manual sandblasting machine and automatic turntable sandblasting machine are Mayflay’s main types of sandblasting machine. They differentiate from each other with different ways of blasting to adapt to various missions of sand blasting.
In siphonic-type manual sandblasting, compressed air is feeding power and accelerating power for sand stream, working in the way that sands are sucked into the sand-blasting gun through the sand hose by the negative pressure in the sand-blasting gun by high-speed compressed air and blast on work piece’s surface to have expected treatment result.
In high-pressure manual sandblasting, compressed air is the blasting power, sands are accelerated and pushed by the highly compressed air from the pressure tank out of the blasting gun through the sand hose to blast on work piece’s surface to have expected treatment result.
Automatic turntable sandblasting machine usually works in a siphonic way by loading work piece on the automatic turntable to have expected treatment results of surface cleaning, strengthening and stress relieving.
Features
Extremely compact design
The dedusting system is united & integrated with the sandblasting room in a extremely compact way for simple operation, space-saving & convenient shipment.
All-around blasting & customizable configurations
Especially suitable for work pieces with complicated shapes. Manual sand blasting, easy operation at will.
1-24 blasting guns can be equipped to meet all kinds of requirement of surface cleaning according to work pieces type and production capacity.
Cost-effective & durability
Automatically abrasives recycling, very low consumption of abrasives. Costs are saved thanks to the recycling.
Being made and welded into one piece with high-quality carbon steel plates that are treated by our shot blasting machine, our sand blasting machines are sturdy and highly durable for frequent sand blasting under nasty working environment.
Environmental Protection
Nowadays, as living standards and quality improve, noise and dust emission concentration are the two environmental issues that people are most concerned about. For this, we have adopted advanced methods to reduce noise to 85DB and dust emission to less than 50mg/m3 (stricter requirements needs higher standard configuration)
Power & turntable configurations
With high-pressure tank sand blasting system, steel shots can be used to reach higher requirement of blasting.
With main turntable and auxiliary auto-turntable working together at the same time, blasting guns can be adjusted and fixed at specific positions and can wiggle according to work pieces’ shape and type. Variable-frequency speed adjustment technology is used on wiggling and auxiliary turntable rotation speed.
Product Applications
Surface cleaning, de-rusting, oil-removal, de-scaling, deburring, painting-removal etc. widely applied as pre-treatment technique in painting, electroplating fields to enhance painting or electroplating adhesive on work piece’s surface.
Automatic turntable sandblasting machine is especially suitable for work pieces of flat plate type, cylinder type and square type.
Main Part Description
Sandblasting chamber
The sandblasting chamber is made and welded into one piece with high-quality carbon steel plates that are treated by our shot blasting machine, our sand blasting machines are sturdy and highly durable for frequent sand blasting under nasty working environment.
Pressure tank system (only for high pressure sandblasting machine)
The system is installed with 1 peach-type pressure tank to increase steel grit fluidity. The upper part is connected with a pneumatic butterfly valve and a storage bin. The pneumatic valve is closed during the blasting operation and opened to input shot at the end of the blasting.
Recycling pipes (only for siphonic sandblasting machine)
After cyclone separation, good abrasives are heavier and fall to the bottom of the separator and be sucked to the sand conveyor pipe to recycle usage.
Separator system (only for siphonic sandblasting machine)
Cyclone separator is used to separate good shots, broken shots and dust. Shots, In the cyclone separator and under the action of centrifugal wind, good shots are heavy to fall to the bottom of the separator but tiny broken shots and dust are much lighter to be sucked out of the separator.
Pressure Regulation Valve
It can control the fixed outlet pressure of the main valve, so that the outlet pressure of the main valve won’t change with the pressure or the volume of inlet and outlet air.
Dedusting System: (cartridge filter)
a.Most of good abrasive is separated and collected in the cyclone separator. The escaped air & dust mixture goes into the cartridge filter in which dust is blocked by the filter inside and fresh clean air goes through the filter to go out.
b.electromagnetic pulse technology is used to separate the dust from the filter and dust goes down to the collect storage cabinet due to its gravity.
c.This dedusting system works to ensure that the dust emission is lower than 50mg/m³.
Company profile
MAYFLAY is one of leading supplier of surface treatment equipment in China. It has long been committed to the design and manufacture of shot blasting, shot peening, sandblasting and environmental protection equipment, providing intelligent surface treatment solutions and products to customers around the world.
Since its establishment, the company has been actively focusing on the development and research of shot blasting equipment. The company has more than 20 design and R&D teams, 8 senior engineers. Mayflay has strong scientific and technological innovation capabilities, and establish a new model for joint development with well-known universities and benchmarking companies in the automobiles industry.
At present, Mayflay has advanced processing equipment such as CNC bending, CNC cutting, CNC shearing, sawing machine, drilling machine, lathe, milling machine, shot blasting/blasting laboratory and measuring instrument., specializing in producing hook-type shot blasting machine, pass-through type shot blasting machine, robotic shot blasting machine, multi-station rotary shot blasting machine, manual/automatic sandblasting machine, sandblasting room, and wet dust collector. Products are widely used in the fields of casting, forging, heat treatment, etc., ship, aerospace, railway transportation, bridge industry, spring industry, thermal power generation, wind power, offshore oil drilling, automotive and other fields.
Our company has always been based on the quality, variety, brand, “Take the market as the guidance, Take the technology as the core, Take quality as a guarantee,Take customer satisfaction as the mission” as enterprise policy, adhering to the construction of the first-class team, training first-class style, achieve first-class management, master first-class technology to create a first-class profitable business goal, and strive to make the company a leading company in the domestic metal surface treatment industry.
Our company is well received by customers with perfect solutions, good product quality, performance, and after-sales. Over the years, Mayflay has vigorously expanded its overseas market while basing itself on the domestic market. In foreign trade, its products are exported to Southeast Asia, Europe, America, Middle East, and other countries and regions.
Mayflay will help our customer solve problems with the shot blasting machine. The company's in-house sales and customer support team has many years of experience helping customers to perform shot blasting fault repairs and ensuring that the necessary shot blasting machine accessories are quickly available. During the warranty period, the after-sales service will implement an “instant” response. The user will contact the after-sales service office of our company to ensure that the customer will be re-issued within one hour after receiving the notification from the user. If the sales and support personnel of Memphis cannot diagnose or solve the customer Regarding the problem, our company will dispatch the necessary personnel to arrive at the customer site to provide shot blasting machine inspection and service.
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