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source:pogo pin release time:2024-09-24 Article author:创始人 Popular:POGO PIN

  Corrosion forms of connector pins and sockets

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  Connector pins and sockets may face various forms of corrosion during use. The following are some common ones:

  1. Chemical corrosion

  Chemical corrosion is caused by the contact of connectors with corrosive chemicals. In some industrial environments, such as chemical production and electroplating workshops, the air may be filled with various strong acids, strong alkalis, salts and other chemicals. These chemicals react chemically with the metal materials of the pins and sockets, gradually corroding the metal surface. For example, copper pins and sockets may form copper sulfide when they come into contact with sulfur-containing chemicals, causing surface damage. The speed of chemical corrosion depends on factors such as the concentration, temperature and contact time of the chemical. Connectors that are in a chemically corrosive environment for a long time will gradually decline in performance, increase contact resistance, and may even cause connection failure.

  2. Electrochemical corrosion

  Electrochemical corrosion is a more complex form of corrosion. When the connector pins and sockets are in a humid environment and there is a potential difference between different metals, electrochemical corrosion is prone to occur. For example, in a connector system composed of two metals, copper and iron, if there is a water film on the surface, a tiny galvanic cell will be formed. Iron as an anode will lose electrons and be corroded, while copper as a cathode is relatively stable. This corrosion process will gradually destroy the metal structure of the pin and jack. Moreover, the speed of electrochemical corrosion may be faster than that of simple chemical corrosion, because it is an electrochemical process, and the transfer of electrons accelerates the corrosion reaction.

  3. Atmospheric corrosion

  Atmospheric corrosion is a corrosion phenomenon that occurs in the natural environment. The atmosphere contains oxygen, moisture, carbon dioxide, sulfur dioxide and other components. Among them, oxygen and moisture are the main factors causing atmospheric corrosion. When the connector pins and jacks are exposed to the air, the metal surface will absorb moisture to form a thin layer of water film, and oxygen will dissolve in the water film and react with the metal to form metal oxides. For example, iron products will gradually rust in the atmospheric environment. For connectors, atmospheric corrosion may make the surface of the pins and jacks rough, increase contact resistance, and affect the quality of signal transmission. In some coastal areas, the speed of atmospheric corrosion will be faster due to the high salt content in the air.

  4. Microbial corrosion

  Microbial corrosion is a form of corrosion that is easily overlooked. In some specific environments, such as soil, sewage, humid tropical areas, etc., there are a large number of microorganisms. These microorganisms will form biofilms on the surface of connector pins and sockets, and the microbial metabolites in the biofilm will corrode the metal. For example, some sulfate-reducing bacteria can reduce sulfate to hydrogen sulfide, which reacts with metal to cause corrosion. The characteristic of microbial corrosion is that the corrosion process is relatively hidden, and it may occur at the same time as other forms of corrosion, aggravating the degree of corrosion.

  Understanding these forms of corrosion of connector pins and sockets is crucial to taking effective protective measures. By selecting appropriate materials, performing surface treatment, and controlling the use environment, the impact of corrosion on connectors can be effectively reduced, and the reliability and service life of connectors can be improved.

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